Pumps and Systems for the Manufacture of Detergents and Cleaners

We support plant construction companies, manufacturers, and processors in the detergent and cleaner industry with pumps and systems for many different processes. Whether pumps for detergent production or complete systems for the manufacture of cleaners – LEWA has exactly what you need!

We work with you to plan all the important process-related operations, such as conveying, metering, mixing, heating, and cooling so that you can process your raw product cost-effectively.

Cleaners and detergents

Precise, formula-controlled systems with LEWA

LEWA offers continually operating, formula-controlled systems for the manufacture of household and industrial cleaners in all commercially available surfactant concentrations – from raw product to end product.

We use surfactants as the main active ingredients as they have special properties. Each molecule has one hydrophobic and one hydrophilic end. LEWA also supports surfactant production and processing. You can find more detailed information about this in our Chemical industry description and in the example application Systems for surfactant processing.

System for the cleaning and detergents industry

LEWA Pumps and Systems In the Manufacture of Detergents and Cleaners

Our experts are on hand with help and advice and will work with you to develop custom systems and plants for manufacturing cleaners and detergents. You can rely on our many years of industry expertise.

We especially focus on the typical process steps during the manufacture of detergents and many other end products with LEWA pumps and systems.

Example process stepsExamples of end products
  • The conveying and metering of
    • water
    • surfactants
    • colorants
    • fragrances
    • preservatives
    • other additives and raw products
  • LES dilution
  • Production of washing powder using spray drying
  • Static or dynamic mixing
  • Heating and cooling
  • Liquid detergents and heavy-duty detergents
  • Powder detergents
  • (Floor) cleaners
    Dishwashing liquid
  • Fabric softeners
    Bleach
  • Disinfectants
  • Soaps
  • Wet wipes
  • Washing gel, shower gel

Solutions for the Manufacture of Cleaners and Detergents

We work with you to plan and implement fully automated and formula-controlled systems and assist you during the switchover from batch to continuous processing.

The development of the concept, engineering, construction, and delivery of the detergent production system, as well as the process steps including instrumentation, control systems, and automation: everything comes from a single source. Even after commissioning, we support you with comprehensive services, for example in process technology, we offer assistance during process optimization, mechanical maintenance and repair, or with instrumentation and control technology.

The diagram shows you the basic illustration of a surfactant processing system.

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Advantages at a Glance

High end pumps, equipment and systems

We deliver high-end pumps integrated into complete systems and units for your specific applications. In doing so, we of course rely on the tried-and-tested LEWA quality.

Economic solutions

We always deliver economic pumps, systems and units with minimized energy consumption, high efficiency, low maintenance and a long lifetime.

Flexible application

High variability in operation in terms of pressure, temperature, flow rate and fluid properties with high metering accuracy guarantee a wide range of applications.

Tried and tested modular system

We design our systems and units in modular design with numerous engine and pump head combinations for different applications.

Special materials

On request, we can build systems with special materials such as Hastelloy, titanium, duplex stainless steel or further materials. If you are interested, please contact our product manager.

Patented sandwich diaphragm

Our patented diaphragm metering pumps use metal or PTFE sandwich diaphragms with Diaphragm Protection System (DPS) for maximum operational safety.

Easy to clean

An especially important advantage for pharmaceutical and food industry is that our systems can be quickly and easily cleaned with cleaning chemicals or hot steam.

International standards

LEWA pumps, systems and units are compliant with major international standards such as DVGW G280, WHG, PED, ISO 9001, ASME, ATEX and TA-Luft. Of course, you can also define your own standards.

Complete documentation

Receive supporting documents and certificates, including the operating instructions, as well as design and test details in different languages.

Applications

Production of fabric softener

Fabric softeners

At LEWA, find out about plants and systems for fabric softener production. Our experts are happy to talk to you about your custom solution!

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Caustic dilution

Caustic soda production

At LEWA, find out about custom plants for producing and diluting different bases like caustic soda. Ask our experts for more information.

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Chemical injection in the Oil and Gas Industry

Chemical metering in high-pressure cleaning systems

LEWA metering and process diaphragm pumps meet the specific demands for the production of melamine (trimerization of urea). Consult us!

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Production of detergents

Dilution of surfactants

Dilution of surfactants such as sodium lauryl ether sulfate (SLES) with LEWA pumps during production of detergents.

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Products

LEWA ecoflow diaphragm metering pump all around talent

LEWA ecoflow®: The Leading Diaphragm Metering Pump for Precision Fluid Management

LEWA ecoflow: The Innovative Universal Metering Pump with DPS Diaphragm Protection. Trusted across all industries, this modular system pump excels in a wide range of applications. Experience unparalleled versatility and reliability with our ecoflow, the ultimate choice in metering pump technology.

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LEWA ecoflow packed plunger pump

LEWA ecoflow®: Your Solution for Advanced Packed Plunger Metering Pumps

Opt for the LEWA ecoflow packed plunger metering pump, a robust and reliable choice for hassle-free fluid metering. Available in multiple models to suit diverse processes, it's the metering pump trusted by industry leaders for consistent performance.

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LEWA ecosmart diaphragm metering pump

LEWA ecosmart®: Precision-Engineered Diaphragm Metering Pumps for Efficient Fluid Control

Experience the innovative LEWA ecosmart, a compact diaphragm metering pump offering multiplex capabilities at a competitive price. We assure the renowned LEWA quality, backed by our 70 years of market expertise. Choose LEWA ecosmart for smart metering pump solutions without compromising on quality or performance.

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LEWA ecodos diaphragm metering pump

LEWA ecodos®: Robust Mechanical Diaphragm Metering Pumps for Precision Dosing

The LEWA ecodos metering pump delivers absolute reliability, cost-efficiency, and adaptability for applications preferring non-diaphragm actuation. Trust in our proven modular system to design the optimal metering pump tailored to your specific needs.

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LEWA intellidrive diaphragm metering pump

LEWA intellidrive®: Cutting-Edge Diaphragm Metering Pump Technology for Precision Fluid Management

Customize both suction and discharge strokes to fit your precise specifications with the LEWA intellidrive® diaphragm metering pump. This technology allows you to individually shape pumping characteristics, ensuring optimal metering for your applications.

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LEWA ecoflow process pump

LEWA ecoflow®: The Leading Process Pumps for High-Pressure Applications

The innovative ecoflow diaphragm process pump excels in high-pressure applications across industries including oil and gas, refinery, petrochemicals, pharmaceuticals, biotechnology, and food and beverage production.

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LEWA triplex process pump

LEWA triplex®: Compact Process Pumps for High-Pressure Applications

The LEWA triplex process diaphragm pump stands out as one of the world's most compact high-pressure pumps, ideal for installation in confined spaces. Renowned for its robustness, it has demonstrated exceptional performance across various high-pressure processes in multiple industries.

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NIKKISO Non seal canned motor pump

NIKKISO NON-SEAL canned motor pump

The NIKKISO NON-SEAL canned motor pump has been designed specifically for the chemical industry. To do this, the centrifugal pump is designed in accordance with API 685.

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LEWA production units

Customer-Specific Metering, Mixing or Filling Systems from LEWA

Customer-specific batch/continuous systems for your production process. Metering, mixing, filling, separating, controlling temperature: We work with you to develop the ideal process-related sequence and produce the system that fits your production process – right up to the end product.

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LEWA customer specific metering systems

Customer-Specific Metering Systems from LEWA

Turnkey metering system in closed loop control with monitoring and plausibility testing equipment. Your individually configured metering system with an optimally designed pump for fluid metering in automated processes.

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Get insights into our products and applications for liquid metering. You will also receive all the latest news about LEWA as well as invitations to our exclusive events.

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