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LEWA Smart Monitoring

LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators.

It is suitable for the LEWA ecoflow process and triplex diaphragm metering pump series. The focus of the system are critical and permanent applications from chemical, pharma or beverage industries.

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LEWA Smart Monitoring

With digital pumps for more efficiency, system availability and profitability of the entire production.

LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators. There is no intervention in process control or direct contact between the sensor system and the conveyed fluid.

With key performance indicator-based condition monitoring, you detect and monitor operating statuses proactively. You can also optimize the overall output and robustness of your pump and pipe systems. This will increase the efficiency of your entire production plant. You can access the data conveniently via your corporate network. Or you use the LEWA cloud with extended analysis and service offers.

Advantages

Advantages of LEWA Smart Monitoring:

  • Permanent monitoring of key performance indicators
  • Output of error states in plain text with exact error localization
  • Characteristic values for assessing the pipe system and conveyed fluid status
  • Historical data for operating analysis and profitability calculation based on pump efficiency
  • Data connection to the local control center via standard OPC UA interface
  • Connection to LEWA customer portal for additional services
  • Exclusive service offers for our Smart Monitoring customers

Diagnostics and Performance Metrics

The diagnostic dashboard.

With LEWA Smart Monitoring you have access to various diagnostic and performance parameters for your pump and the connected pipe system. This enables you to detect undesirable conditions in the process and the condition of the wear parts at an early stage using a simple traffic light system.

Technology and Operation Principle

How raw data becomes characteristic values:

Characteristic value determination is based on the recording of measured variables such as vibration, hydraulic pressure and angle of rotation. To get results, 2000 signals per pump head are processed per second. These signals are measured by the connected PLC.

Technical data

The output and transmission of the characteristic values and diagnostics is carried out via various interfaces:

The IPC has a web-based interface where settings can be made and the determined characteristic values and diagnostics are visualized. An OPC UA server is provided for transmission to a control center. In addition, characteristic values and diagnoses can be sent to the LEWA cloud and the LEWA customer portal via an Internet connection.
 

Properties  Expression
Supported pump types LEWA ecoflow
LEWA triplex

Sensor technology (for applications up to 150 °C operating temperature)

 Vibration
Hydraulic pressure
Angle of rotation/Trigger
Optional: temperature, diaphragm rupture and motor power
Hardware

16 bit A/D converter with 1 kHz sampling rate
OEM hardware (PLC, IPC) installed in control cabinet in industrial version or as controller box
Cloud

Cloud connectivity via Microsoft Azure cloud for value-added services
Security

Encrypted communication
Hardware-based security via TPM chip
SSL encryption
Rights and role model for data access
Operating zones

Sensors certified up to zone 1
Interfaces

Direct data access via OPC UA interface and TCP/IP protocol

 

Products

LEWA ecoflow diaphragm metering pump all around talent

Bomba dosificadora de membrana LEWA ecoflow®

LEWA ecoflow es una innovadora bomba dosificadora universal con sistema de protección de membrana DPS en un sistema modular de eficacia probada. Adecuada para múltiples aplicaciones, la ecoflow es nuestro verdadero talento todoterreno en la que confían clientes de todos los sectores.

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ecoflow sanitary hygienic pump

Bomba dosificadora de membrana LEWA ecoflow® sanitaria/higiénica

LEWA ecoflow también está disponible en el modelo sanitario/higiénico. La bomba dosificadora para aplicaciones higiénicas posee las mismas propiedades generales y cumple todas las especificaciones para la producción farmacéutica y de alimentos.

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LEWA ecoflow process pump

Bombas de ecoflow® proceso LEWA para aplicaciones de alta presión

La innovadora bomba de membrana de proceso ecoflow demuestra sus cualidades en aplicaciones de alta presión en el sector del petróleo y el gas, refinerías e industrias petroquímicas, así como en el delicado sector farmacéutico, biotecnológico y de producción de alimentos y bebidas.

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LEWA triplex process pump

Bombas de proceso LEWA triplex® para proceso de alta presión

La bomba de membrana de proceso LEWA triplex® cuenta entre las bombas de alta presión más compactas del mundo y puede incluso montarse en los lugares más angostos, cuando el ahorro de espacio es vital. Este pack de potencia ha demostrado sus cualidades en numerosos procesos de alta presión y en distintos sectores. Icono de petróleo y gas Icono de olor a gas gris Icono de refinería Icono de petroquímicos Icono de químicos Icono de plásticos icono gris Icono de limpieza Icono de cosméticos Icono de farmacéutico Icono de alimentos Icono de energía Otro icono

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Downloads

LEWA Digitale Services

Zustandsüberwachung, Asset Management und Remote Support.
5 MB | pdf | 18.02.2022

Open

LEWA Digital Services

Condition monitoring, asset management and remote support.
5 MB | pdf | 18.02.2022

Open

LEWA Smart Factory Enablement

LEWA Smart Factory Enablement Poster 700x500 EN
1 MB | pdf | 07.04.2022

Open

LEWA Smart Factory Enablement

LEWA Smart Factory Enablement Poster 700x500 DE
1 MB | pdf | 07.04.2022

Open

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