Its sophisticated modular system makes the LEWA ecoflow packed plunger metering pump the cost-efficient option for pumping fluids.
For the LEWA ecoflow packed plunger metering pump, the pumping fluid is displaced directly by the plunger. This means plunger and plunger seals come into direct contact with fluid. With this technology, we provide you a cost-effective solution for easy metering tasks with a flow rate of up to 9 m³/h per pump head and a discharge pressure up to 500 bar.
It does not always have to be expensive: In many cases, the use of complex diaphragm metering pumps is not cost-effective when pumping simple fluids. Therefore, we provide the LEWA ecoflow packed plunger metering pump as a cost-efficient alternative.
Therefore, for metering non-critical fluids, such as water or resin, it is advantageous to rely on a simple and robust pump with low acquisition and operating costs.
Despite lower costs, we of course provide you with the tried-and-tested LEWA quality: Each ecoflow packed plunger metering pump is produced in Germany, where it goes through all stages of quality assurance. Of course, we also rely on the tried-and-tested modular system with various pump heads, drive units and motors.
The LEWA ecoflow is a hydraulically actuated packed plunger metering pump that provides numerous advantages over comparable pumps.
The LEWA ecoflow packed plunger metering pump differs from other pumps due to its unique suction capacity. With an absolute suction pressure of up to 0.1 bar, it not only provides a wide array of safe installation options. The operating costs for the entire system can also be lower than with comparable pumps.
Through the simple but robust plunger technology of the pump head, the ecoflow packed plunger metering pump is the ideal pump for easy metering tasks with non-critical fluids. In addition, it features particularly high energy efficiency and is low maintenance.
The ecoflow series fulfills the internationally valid quality standard of the American Petroleum Institute API 675. It includes all definitions for a diaphragm metering pump in industrial use in terms of its design, construction, performance and acceptance test.
All pump parts in direct content with the fluid are made from high-quality materials. Plungers, for example, are made from ceramic oxide.
When designing pumps, we adhere to globally valid standards such as VDMA 24284, 24286‐10 and FDA guidelines.
The LEWA ecoflow packed plunger metering pump uses the tried-and-tested LEWA plunger seals for maximum tight sealing.
Typical production of a LEWA ecoflow diaphragm metering pump in the production plant in Leonberg, Germany. Covers the full cycle from parts production to quality control, assembly, testing and shipment.
LEWA Creating ecoflow
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LEWA ecoflow – complete animation
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LEWA ecoflow – snifting valve
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LEWA ecoflow – pressure relief valve
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LEWA ecoflow - multiplex drive element
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Single drive units with vertically installed motor are space-saving. Alternatively, multiple drive units with identical or different output can be combined for pulsation reduction or recipe metering.
LEWA uses numerous special types of valves such as specially hardened valves for liquified gases or valves with minimal dead space for the food and pharmaceutical production.
With heating and cooling jackets, our pumps are suitable for almost any temperature and can convey fluids at low temperatures or extreme heat.
Our pumps are equipped with all common connection geometries such as DIN standard, BASF's high-pressure standard, American ANSI, JIS, or your individual requirements. Customized configurations are possible.
In order to guarantee a long-life pump and leak-free operation, our pumps have a flushable plung seal. Thus, leaks are removed easily and safely.
Our pumps and systems have connections that facilitate the diagnosis of their performance. This is done by a service technician on site or via remote monitoring.
The signal acquisition of process control systems is achieved analogously or digitally. Flow rate is adjusted via electric or pneumatic stroke adjustment, alternatively by motor drive (FU).
Using the highly-dynamic servomotor, you can adjust the stroke of the pump to the requirements of your system and your process.
If the process demands it, wetted parts such as pumps heads and valves will be made of special materials such as stainless steel 316/316L (1.4401/1.4404), Hastelloy or Duplex steel and PVC.
With a selection of various pump heads, the LEWA ecoflow plunger metering pump covers a large performance spectrum. This allows us to provide you with a high-performance, energy-saving pump for any desired application.
Type | Stroke length [mm] | Plunger rod force [N] |
---|---|---|
LDB | 15 | 2000 |
LDC | 15 | 5000 |
LDD | 30 | 7000 |
LDE | 30 | 20000 |
Save space and weight through multiplex arrangement of pumps or arrangement in the compact boxer design. Meter multiple liquids at the same time with various pump heads.
Type | L [mm] | B [mm] | ΔB [mm] | H [mm] |
---|---|---|---|---|
LDB | 400 | 400 | 185 | 260 |
LDC | 450 | 500 | 220 | 320 |
LDD | 700 | 750 | 280 | 610 |
LDE | 800 | 900 | 350 | 690 |
We provide various pump heads for different applications. Here, the spectrum ranges from all-purpose variants to special designs for high temperatures, pressures or aggressive fluids.
Standard pump head with single gland for pressures up to 160 bar.
Type | K110/K111 |
Pressure | 160 bar |
Flow rate | 9 m³/h |
Temperature | -70/+400 °C |
Viscosity | 1.500.000 mPa∙s |
Operational capability | Can be installed on all ecoflow pumps ≥ LDE. |
High-pressure pump head with double tensioned gland packing for pressures up to 500 bar.
Type | K210/K211 |
Pressure | 500 bar |
Flow rate | 9 m³/h |
Temperature | -70/+400 °C |
Viscosity | 1.500.000 mPa∙s |
Operational capability | Can be installed on all ecoflow pumps ≥ LDE. |
Custom design with total heating jacket for melts.
Type | K511 |
Pressure | 176 bar |
Flow rate | 1,5 m³/h |
Temperature | -20/+150 °C |
Viscosity | 100.000 mPa∙s |
Some tasks in process engineering include the metering or circulation of media with critical properties like high temperature and high abrasivity. These critical conditions frequently need to be kept away from the displacer system of the metering pump, either to protect the system or its operating personnel. A normal metering pump is not suitable for such tasks due to its compact design.
Type | MR / MV / KV |
Pressure | 500 bar |
Flow rate | 19 m³/h |
Temperature | -70/+400 °C |
Viscosity | 100.000 mPa∙s |
Operational capability | Remote pump heads can be installed on all LEWA ecoflow metering and process pumps and on all LEWA triplex metering and process pumps. |
LEWA has been your expert in pumps and packages since the 1950s. With us, you get everything from a single source: Our custom-built packages are used all around the world for offshore crude oil and natural gas production. From China to the United Arab Emirates, strong partners rely on our expertise for crude oil exploration applications.
More DetailsNatural gas, oxygen, and nitrogen are odorless but potentially dangerous. This is why these gases are "odorized" with as strong a smelling substance as possible. For more than 40 years, LEWA has been developing systems for the odorization of gases such as natural gases, biogases, and liquefied gases. This process is enormously important, so the odorizing system has to operate precisely and reliably.
More DetailsCrude oil must be cleaned, separated, and converted (refined) until the final products suitable for sale are made (e.g., gas, diesel, heating oil, lubricants, propane, butane). LEWA supports you with pumps and metering systems, which are used in the refining process during chemical metering. Application with our products are distillation plants, coker, cracker, or visbreaker, for example. Ask our experts for more information!
More DetailsWe have supplied durable pumps and metering systems for applications such as the hydrocracking process for over 50 years. Petrochemicals generate starting products for the manufacture of plastics, pharmaceuticals, colorants, detergents, and other products. Contact our experts and allow us to provide you with detailed information about metering and pumping solutions for the hydrocracking process!
More DetailsWhen critical, environmentally hazardous, toxic, or flammable fluids and suspensions need to be reliably conveyed or metered in high-pressure processes, there is no alternative to hermetically sealed metering pumps, process diaphragm pumps, and metering systems from LEWA. Hermetically sealed LEWA pumps with pressures up to 1200 bar are the first choice for the production of chemical intermediate and end products. Contact our experts and let us advise you about your individual chemical pump or system solution!
More DetailsWe offer you special expertise for all compounding processes in the plastics processing industry (addition of waxes, flame retardants, and lubricants). Contact our experts! We're happy to give you advice about metering and pumping solutions for the plastics industry such as in polyethylene processing.
More DetailsLEWA offers continually operating, formula-controlled systems for the manufacture of household and industrial cleaners in all commercially available surfactant concentrations – from raw product to end product. Contact our experts and let us advise you – we will work with you to configure pumps and systems for the manufacture of detergents and for the production of other cleaners.
More DetailsLEWA supports producers and plant construction companies in the food and beverage industries with pumps and systems for homogenization and dispersion, as well as for other processing operations in the food industry. We work with you to plan all the important process-related operations, such as conveying, metering, mixing, heating, and cooling so that you can process your raw product cost-effectively.
More DetailsLEWA supports power plant operators and power suppliers with pumps and systems for conveying, metering, and mixing different fluids. We not only provide power plants with our products, but also develop solutions for wastewater treatment plants, gas bottlers, biogas producers, regional power suppliers, and hydrogen producers.
More DetailsLEWA offers customized solutions and references for almost all industries in which processes require exact metering or the reliable conveyance of fluids. As specialists in fluid handling, we of course also have experience in areas outside of our key markets.
More DetailsFor wet oxidation and other processes, we recommend our tried-and-tested LEWA diaphragm pumps. Ask our experts for more information!
More DetailsMetering pumps and metering systems must meet the following demands of pharmaceutical production.
More DetailsLEWA metering and process diaphragm pumps meet the specific demands for the production of melamine (trimerization of urea). Consult us!
More DetailsBiofuels are produced using metering and process pumps from LEWA in the remote-head design. Learn more about these and other applications!
More DetailsWhen using an electrofilter for flue gas cleaning, metering sulfur improves the filtration efficiency. LEWA has the solution!
More DetailsIn the production of gelatin and in the fabrication of gelatin products, LEWA pumps and systems are used. We would be happy to give you more information!
More DetailsPumps and high purity systems from LEWA are a tried-and-tested solution in the pharmaceutical & biotechnology industry. We are happy to assist with your individual high purity system.
More DetailsMinimum flow rates down to 1 ml/h: With LEWA intellidrive technology, we already have created solutions for many applications with very small flow rates.
More DetailsLEWA process pumps are used to reinject sulfuric acid at 98% into the main pipelines that go to the heap leach sprinklers.
More DetailsWith LEWA process diaphragm pumps, as well as the NIKKISO Non-Seal canned motor pumps we offer the optimum solution for esterification.
More DetailsLEWA supplies both diaphragm metering pumps and process diaphragm pumps for additive dosing in fuels. We provide you with the right pump and advice for your application.
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