Dilution of emulsifiers

Water and fat cannot be mixed to a homogeneous emulsion without processing. Emulsifiers allow for two normally immiscible components to form a stable bond. It is like mayonnaise preparation, where egg yolks are added as a natural emulsifier. This is how artificial emulsifiers are used in industrial processes. They are delivered in highly concentrated form, therefore they need less storage space. Shortly before use, the emulsifiers are diluted with water to the required intensity. 

Solutions

From high metering accuracy to optimal control

With its metering systems and diaphragm pumps, LEWA offers the right solution for recipe-compliant emulsifier dilution. With regard to the dilution of emulsifiers, above all, accuracy and compliance with safety standards must be ensured.

The following advantages are offered by LEWA metering systems and diaphragm pumps:

  • System and pump are coordinated 
  • Flow meters guarantee a constantly monitored flow rate 
  • Processed level measurement in the tank which is provided by the customer–output of the mixing installation adapts automatically 
  • LEWA smart control adjusts the mixing ratio automatically, if this does not correspond to the desired value 
  • Thanks to the short settling time, LEWA smart control has a more precise and faster response to mistaken mixtures than usual regulations
  • Quick and easy exchange of diaphragm and valves
  • Space-saving: due to the ability to mix the emulsifier continuously over a wide concentration range, only a small amount of emulsifier in high concentration must be stored 

Background

Emulsifiers – the link-building bridge builders

Emulsifiers are divisible into different substances, which is why they are used when immiscible components are to be mixed. A high metering accuracy is indispensable for a precise degree of dilution, as this avoids wrong mixtures or fluctuations in the individual batches of a production. In the past, the emulsifier was manually fed into the tank. This was both time consuming and labor intensive, increasing the risk of contamination. Due to stress or distraction, the human error rate was high. If the pump is stopped too late the intensitiy of the emulsifier mixture can be changed substantially.

Therefore, the metering of additives via hermetically tight metering systems is essential.

Industries

Metering of sensible fluids in the food and beverage industry with LEWA pumps and systems
Food an beverages industry

Pumps and Systems for the Food and Beverage Industry

LEWA supports producers and plant construction companies in the food and beverage industries with pumps and systems for homogenization and dispersion, as well as for other processing operations in the food industry. We work with you to plan all the important process-related operations, such as conveying, metering, mixing, heating, and cooling so that you can process your raw product cost-effectively.

More Details

Products

LEWA ecoflow diaphragm metering pump all around talent

LEWA ecoflow®: The Leading Diaphragm Metering Pump for Precision Fluid Management

LEWA ecoflow: The Innovative Universal Metering Pump with DPS Diaphragm Protection. Trusted across all industries, this modular system pump excels in a wide range of applications. Experience unparalleled versatility and reliability with our ecoflow, the ultimate choice in metering pump technology.

More Details
ecoflow sanitary hygienic pump

LEWA ecoflow®: Advanced Hygienic Diaphragm Metering Pumps for Sanitary Applications

Discover the LEWA ecoflow® in its hygienic version, designed for sanitary applications. This versatile metering pump maintains its renowned all-around performance while meeting the stringent hygienic standards required in pharmaceutical and food production industries.

More Details
LEWA ecosmart diaphragm metering pump

LEWA ecosmart®: Precision-Engineered Diaphragm Metering Pumps for Efficient Fluid Control

Experience the innovative LEWA ecosmart, a compact diaphragm metering pump offering multiplex capabilities at a competitive price. We assure the renowned LEWA quality, backed by our 70 years of market expertise. Choose LEWA ecosmart for smart metering pump solutions without compromising on quality or performance.

More Details
LEWA ecodos diaphragm metering pump

LEWA ecodos®: Robust Mechanical Diaphragm Metering Pumps for Precision Dosing

The LEWA ecodos metering pump delivers absolute reliability, cost-efficiency, and adaptability for applications preferring non-diaphragm actuation. Trust in our proven modular system to design the optimal metering pump tailored to your specific needs.

More Details
LEWA ecodos sanitary/hygienic diaphragm metering pump

LEWA ecodos®: Advanced Sanitary/Hygienic Diaphragm Metering Pumps for Precise Fluid Control

The LEWA ecodos is also offered in a sanitary/hygienic version, expertly meeting all operational standards for pharmaceutical and food production metering pumps.

More Details
LEWA intellidrive diaphragm metering pump

LEWA intellidrive®: Cutting-Edge Diaphragm Metering Pump Technology for Precision Fluid Management

Customize both suction and discharge strokes to fit your precise specifications with the LEWA intellidrive® diaphragm metering pump. This technology allows you to individually shape pumping characteristics, ensuring optimal metering for your applications.

More Details
LEWA micrometering pumps

LEWA MAH, MBH, MLM Series: Precision Micro-Metering Pumps for Exact Dispensing

Discover our metering pumps designed for ultra-low flow rates, offering an exceptionally cost-effective solution for proportional metering of fluid components to variable reference values. Ideal for precision applications.

More Details
LEWA FC laboratory pumps

LEWA FC: High-Precision Laboratory Metering Pumps for Advanced Research Applications

Explore our precision metering pumps designed for micro-flow rates. The FC series, capable of handling pressures up to 400 bar, is tailor-made for laboratory and test center applications, offering unparalleled accuracy for small-scale fluid management.

More Details
LEWA ecoflow process pump

LEWA ecoflow®: The Leading Process Pumps for High-Pressure Applications

The innovative ecoflow diaphragm process pump excels in high-pressure applications across industries including oil and gas, refinery, petrochemicals, pharmaceuticals, biotechnology, and food and beverage production.

More Details
LEWA triplex process pump

LEWA triplex®: Compact Process Pumps for High-Pressure Applications

The LEWA triplex process diaphragm pump stands out as one of the world's most compact high-pressure pumps, ideal for installation in confined spaces. Renowned for its robustness, it has demonstrated exceptional performance across various high-pressure processes in multiple industries.

More Details

Keep in touch with us

Get insights into our products and applications for liquid metering. You will also receive all the latest news about LEWA as well as invitations to our exclusive events.

Captcha image

Social Media

LEWA is on LinkedinLEWA is on YouTubeLEWA is on Instagram
©2024 LEWA GmbH  Terms & Conditions Privacy Imprint